Case Studies
This brief highlights key collaborative engineering projects delivered by Double Check Quality (DCQ) across Egypt and Saudi Arabia, demonstrating high-impact automation, custom engineering, and localized manufacturing.
Operational Efficiency
Drastically reduces manual intervention through comprehensive automation, elevating production capabilities to over 85% efficiency.
Cost Savings
Replaces expensive imported equipment with custom local manufacturing at less than half the import price.
Revenue Optimisation
Enables product diversification that drives exponential business growth, multiplying product sales up to fivefold.
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Case Studies Brief of double check quality engineering clien
Delivered a machine with superior speed and quality at less than half the cost of the imported unit
Primary Challenge
Heavy dependence on high-priced Italian imported machinery, slow spare parts fulfillment, and costly upkeep.
Solution & Implementation
Executed complete reverse engineering and manufactured the machine locally, importing only select precision parts from China.
Main Business Outcome
Delivered a machine with superior speed and quality at less than half the cost of the imported unit.
Restored full operations in 16 months, achieving 85%+ operational efficiency
Primary Challenge
Facility was completely idle for 20 years with obsolete, hazardous ammonia refrigeration and deteriorated utilities.
Solution & Implementation
Fully replaced infrastructure with modern Freon refrigeration, updated all boilers/piping, and implemented centralized HMI/PLC controls.
Main Business Outcome
Restored full operations in 16 months, achieving 85%+ operational efficiency.
Sales surged from SAR 400K/month to SAR 2M/month via rapid product diversification.
Primary Challenge
Commercial flavor units were unavailable; needed custom integration into an existing flaking line.
Solution & Implementation
Engineered a bespoke, food-safe flavor-addition unit tailored directly to legacy equipment.
Main Business Outcome
Sales surged from SAR 400K/month to SAR 2M/month via rapid product diversification.
Achieved international engineering standards, minimal manual operation, and optimized hygiene.
Primary Challenge
Need for an automated, hygienic detergent preparation system linked directly to filling lines.
Solution & Implementation
Delivered engineering designs, complete P&ID mapping, full automation, and an integrated CIP self-cleaning system.
Main Business Outcome
Achieved international engineering standards, minimal manual operation, and optimized hygiene.
