Double Check Quality Engineering
Double Check Quality Engineering
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Factory Set Up Services

Factory Set Up Services | Food & Dairy Factory Engineering | Double Check Engineering

Are You Planning to Build a New Factory?

Innovative Engineering Solutions

Many manufacturing projects face unnecessary delays, budget overruns and operational challenges because critical engineering decisions are made too late. Common challenges include:


✔ Poor factory layout affecting productivity

✔ Equipment selected without considering future expansion

✔ Utility systems designed with insufficient capacity

✔ Inefficient material flow

✔ Lack of hygienic engineering principles

✔ High maintenance requirements after start-up

✔ Long commissioning periods

✔ Unexpected capital costs

✔ Poor coordination between contractors

✔ Delayed production launch


The earlier engineering is integrated into the project, the greater the opportunity to reduce lifecycle costs and improve manufacturing performance.

Build Your Factory Right From Day One

Factory Set Up Services


Building a manufacturing facility is one of the most significant investments a company will make. Every decision—from site selection and factory layout to equipment selection, utilities, automation and commissioning—has a direct impact on production efficiency, operating costs, product quality and long-term profitability.


At Double Check Engineering, we help manufacturers transform investment plans into efficient, scalable and future-ready production facilities. Our multidisciplinary engineering team supports every stage of the factory journey, ensuring your facility is designed for performance, reliability, food safety and sustainable growth.


Whether you are establishing a new dairy plant, beverage factory, food processing facility or industrial manufacturing site, we provide practical engineering solutions that reduce project risk and accelerate operational readiness.

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Our Factory Set Up Services

Factory Feasibility Studies

Site Selection & Master Planning

Site Selection & Master Planning

Evaluate technical feasibility, production requirements, investment options and manufacturing strategy before construction begins.

Deliverables

  • Production capacity analysis
  • Process selection
  • Technology evaluation
  • Preliminary CAPEX assessment
  • Investment roadmap

Site Selection & Master Planning

Site Selection & Master Planning

Site Selection & Master Planning

Select the most suitable location considering logistics, utilities, workforce availability, regulatory requirements and future expansion opportunities.

Benefits

  • Lower operating costs
  • Better supply chain efficiency
  • Future scalability
  • Reduced project risk

Factory Layout Design

Site Selection & Master Planning

Factory Layout Design

Develop optimised production layouts that improve material flow, reduce handling and maximise operational efficiency. Includes:

  • Process flow
  • Personnel flow
  • Material flow
  • Waste flow
  • Warehouse integration
  • Maintenance accessibility
  • Hygiene zoning

Process Engineering

Utilities Engineering

Factory Layout Design

Design production processes that maximize productivity while ensuring consistent product quality.

Typical scope:

  • Process Flow Diagrams (PFD)
  • Mass balance
  • Utility calculations
  • Capacity calculations
  • Process optimisation

Equipment Selection

Utilities Engineering

Utilities Engineering

Support equipment evaluation based on production requirements rather than supplier preference.

Engineering includes:

  • Technical specifications
  • Vendor evaluation
  • Capacity verification
  • Lifecycle assessment
  • ROI analysis

Utilities Engineering

Utilities Engineering

Utilities Engineering

Design efficient utility systems including:

  • Steam
  • Compressed air
  • Refrigeration
  • Chilled water
  • HVAC
  • Water treatment
  • Wastewater systems
  • Electrical distribution

Automation & Digital Manufacturing

Commissioning & Production Start-up

Automation & Digital Manufacturing

Prepare your factory for Industry 4.0 from the beginning. Solutions include:

  • PLC
  • SCADA
  • MES readiness
  • Industrial networking
  • Data acquisition
  • Digital dashboards
  • Predictive maintenance readiness

Food Safety & Hygienic Engineering

Commissioning & Production Start-up

Automation & Digital Manufacturing

Ensure facility design supports international food safety standards.

Engineering considerations include:

  • Hygienic zoning
  • CIP integration
  • Drainage design
  • Product flow
  • Personnel segregation
  • Cleaning accessibility
  • Cross-contamination prevention

Commissioning & Production Start-up

Commissioning & Production Start-up

Commissioning & Production Start-up

Provide technical supervision during equipment installation to ensure engineering specifications are correctly implemented.

  • Support factory start-up 
  • Equipment testing, 
  • production trials, 
  • operator training 
  •  production stabilization.

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Industries We Support

Dairy Industry

Fresh produce Industry

Bakery Industry

The dairy industry in the Middle East is undergoing a rapid transformation, driven by a growing demand for high-quality, locally produced goods and significant government support for food security and industrial localization. 

Bakery Industry

Fresh produce Industry

Bakery Industry

The Middle East bakery and confectionery sectors are rapidly evolving, with a strong focus on industrial modernization and high-precision automation to meet increasing regional demand for premium sweets and baked goods.

Fresh produce Industry

Fresh produce Industry

Meat and poultry Industry

Regional fresh produce and citrus sectors are prioritising industrial intelligence to maintain their status as leading global exporters, specifically focusing on advanced post-harvest automation and cold-chain integrity. 

Meat and poultry Industry

Meat and poultry Industry

Meat and poultry Industry

Optimize your high-stakes meat and poultry production with DCQ’s specialized automation and hygienic MEP solutions. We deliver turnkey processing lines engineered for strict HACCP and ISO 22000 compliance, ensuring maximum food safety and traceability from raw handling to final packaging.

Frozen foods Industry

Meat and poultry Industry

Frozen foods Industry

Maximize throughput and ensure product quality in the frozen foods sector with DCQ’s industry-leading industrial refrigeration and freezing tunnel technology. Our expertise includes installing high-capacity longitudinal MAT freezing tunnels capable of processing 15,000 pieces per hour at temperatures reaching -45°C. 

Oil and fats Industry

Meat and poultry Industry

Frozen foods Industry

Enhance the precision and output of your oil and fats production through DCQ’s advanced industrial control and utility engineering. We specialize in the design and automation of complex preparation and storage tank systems, utilizing PLC-integrated solutions for accurate dosing, carbonation, and taste consistency

Sauces and pastes Industry

filling and Canning Industry

Sauces and pastes Industry

Drive efficiency in sauce and paste manufacturing by leveraging DCQ’s comprehensive automation for raw material handling and high-speed filling systems. We provide specialized mechanical and electrical designs for preparation tanks and premix units, ensuring seamless integration between pressing and packaging stages

Powder Ingredient Industry

filling and Canning Industry

Sauces and pastes Industry

Ensure precise processing and contamination-free handling of powder ingredients with DCQ’s custom-engineered automation and storage solutions. We design and implement PLC-controlled systems for flour tanks and ingredient silos, integrated with advanced sensors for real-time monitoring of volume and environmental conditions.

filling and Canning Industry

filling and Canning Industry

filling and Canning Industry

Revitalize your canning operations with DCQ’s world-class factory revival expertise and mechanical redesign capabilities. We specialize in the full-scale restoration of idle canning facilities, upgrading everything from sugar solution tanks to depalletizers and tray packers.

Our strategic technology Partners

Our Factory Set Up Methodology

Business & Production Strategy

Business & Production Strategy

Business & Production Strategy

Understand production objectives, product portfolio, capacity requirements and investment priorities.

Engineering Design

Business & Production Strategy

Business & Production Strategy

Develop process engineering, layouts, utility requirements and technical specifications.

Procurement Support

Business & Production Strategy

Construction & Installation

Evaluate suppliers, review technical proposals and support procurement decisions.

Construction & Installation

Business & Production Strategy

Construction & Installation

Coordinate engineering activities during construction and equipment installation.

Commissioning

Operational Excellence

Operational Excellence

Verify equipment performance, utilities, automation and operational readiness.

Operational Excellence

Operational Excellence

Operational Excellence

Support production ramp-up, maintenance planning and continuous improvement.

Our clients

Frequently Asked Questions

Please reach us at Info@double-check.co if you cannot find an answer to your question.

The earlier, the better. Early engineering involvement helps optimize layouts, utilities, equipment selection and project planning before costly decisions are finalized.


Yes. We provide complete engineering support for new manufacturing facilities from feasibility studies through commissioning and production start-up.


Absolutely. We integrate hygienic engineering principles into factory design to support internationally recognized food safety and quality systems.


Yes. We independently evaluate equipment options based on technical performance, lifecycle cost and operational suitability.


Yes. We provide engineering supervision during installation, testing, commissioning and production start-up.


Yes. Scalability is incorporated into layouts, utilities and infrastructure to minimize future disruption and investment.


We support manufacturing projects across Saudi Arabia, Egypt and the wider Middle East.


Our primary focus is food, dairy, beverage, water bottling, packaging, FMCG and industrial manufacturing where operational performance, hygiene and reliability are critical.


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Double Check Quality

Northern Ring Road, 12487, Al Izdihar, Riyadh 12487, Saudi Arabia

+966 53 746 7899

Hours

Mon

09:00 am – 05:00 pm

Tue

09:00 am – 05:00 pm

Wed

09:00 am – 05:00 pm

Thu

09:00 am – 05:00 pm

Fri

By Appointment

Sat

By Appointment

Sun

09:00 am – 05:00 pm

Riyadh Office

Phone: +966 53 746 7899

Address: Northern Ring Road, 12487, Al Izdihar, Riyadh 12487, Saudi Arabia

Email:Info.sa@double-check.co

Cairo office

Phone: +20 1099946807

Address: Ali El-Din Mall, Al-Hosary Square,6th of October City, Giza ، ِEgypt

Email:Info.eg@double-check.co


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